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Canadian Cables for Hazardous Locations — TECK90, MC-HL, AC90, ACWU90

Reference · 5 min read

Canadian electricians have their own cable lexicon. US specs reference TC-ER, MC-HL, ITC-HL. Canadian specs reference TECK90, MC-HL, AC90, ACWU90. They overlap but they're not identical, and your CEC Section 18 inspector cares about the difference. Here's the working guide for what cable goes where.

The core Canadian cable types

CableCommon useHazloc ratingWhere it goes
TECK90Industrial fixed wiringClass I Div 2, Class II, Class IIIProcess plants, oil & gas yards, grain elevators, marine — outdoor + indoor
TECK90-HLHeavy-duty hazardousClass I Div 1, Class II Div 1Reactor halls, cannabis extraction, refineries
MC-HLMetal-clad heavy-dutyClass I Div 1, Class II Div 1Indoor classified — alternative to TECK90-HL
AC90Light commercial / industrialUnclassified or Class I Div 2 (with caveats)Office areas, warehouses, non-classified zones
ACWU90Outdoor-rated ACClass I Div 2, dry/wet/burialDirect-burial yard cabling, outdoor light pole feeds
RC90 / RA90Single-conductor armoredClass I Div 2 (per CEC)Specific motor / equipment feeders

CEC Section 18 explicitly lists TECK90, ACWU90, RC90, RA90, and similar armored cables with non-metallic outer jackets as acceptable for Class I Div 2. For Div 1, you need the HL (Heavy-Loading) variants — TECK90-HL or MC-HL.

TECK90 — the Canadian workhorse

The default Canadian industrial cable. Construction:

  • Copper or aluminum conductors (1–4 conductors typical)
  • XLPE insulation (rated 90 °C)
  • Interlocked aluminum armor
  • PVC outer jacket (the protective sheath that blocks corrosion)

Rated for:

  • Indoor / outdoor / direct burial
  • Wet / dry locations
  • Class I Division 2 without modification
  • Class II + Class III hazardous areas
  • Cable tray, conduit, free-air, raceway

The interlocked armor + non-metallic jacket is what makes TECK90 acceptable for Div 2 — the construction inherently resists damage and prevents arc-fault propagation.

TECK90-HL — the Division 1 upgrade

Same construction as TECK90 but tested and certified for Class I Division 1 + Class II Division 1 service. Used with CSA C22.2 No. 174 cable glands at every penetration. Heavier sheath, tighter QC, higher cost — but mandatory for Div 1 zones.

MC-HL — the indoor Division 1 alternative

Metal-clad cable with continuous corrugated metal sheath, Heavy-Loading rated. Class I Div 1 listed. Easier to pull through tight cable trays than TECK90-HL because it's slightly more flexible. Common in indoor process buildings.

When choosing TECK90-HL vs MC-HL for Class I Div 1:

  • TECK90-HL: better outdoor / wet exposure, direct burial, marine
  • MC-HL: better indoor cable-tray runs, conduit pulls, tight bends

AC90 vs ACWU90 — when each applies

AC90 is the light-duty Canadian armored cable for commercial and light industrial use. Indoor only, dry locations primarily. Acceptable in Class I Div 2 only with very specific conditions met (and most inspectors prefer TECK90 in any Div 2 zone). Standard for office wiring, warehouse interior lighting feeds.

ACWU90 is the outdoor / wet / direct-burial variant. CSA-certified for Class I Div 2 hazardous yards, direct burial, ventilated cable tray. Used for outdoor light pole feeds at oil & gas terminals, marine docks, and yard lighting at industrial sites.

What about TC-ER-HL?

TC-ER (Tray Cable, Exposed Run) is the US default for industrial cable tray. TC-ER-HL is the Class I Div 1 variant. Some Canadian projects accept TC-ER-HL when the manufacturer specifies CSA-certified equivalency, but TECK90-HL is the safer default for Canadian inspections — you'll never have an ESA or RBQ inspector question TECK90.

Cable glands — CSA C22.2 No. 174

Every penetration through a hazardous-area boundary needs a certified cable gland that maintains the seal of the enclosure. The Canadian standard is CSA C22.2 No. 174 — Cables and Cable Glands for Hazardous Locations.

Key requirements:

  • Match the gland to the cable's outer diameter and armor type
  • Match the gland's hazloc rating (Div 1 or Div 2) to the zone
  • Use stainless or brass body for marine / corrosive environments
  • Verify ATEX or IECEx alternative certifications where applicable (CAN/CSA C22.2 No. 60079 series accepts these as equivalent)

Cable glands are NOT a place to save money. A non-listed gland on a $600 fixture voids the entire installation's compliance.

Sealing fittings — required at every classified-zone boundary

Separate from cable glands. Sealing fittings (also called "seal-offs") are conduit fittings filled with sealing compound that prevent gas migration through conduit between zones. Required:

  • Within 18 inches of every Class I Division 1 enclosure
  • At every penetration of the Division 1 / Division 2 boundary
  • Per NEC 501.15 (US) and CEC Section 18-152 (Canada)

Common mistakes:

  • Filling with silicone or putty (non-compliant — must be the listed sealing compound)
  • Not damming before pouring (compound runs out)
  • Using a seal fitting <5/8" thick (minimum thickness rule)
  • Splices inside the seal (forbidden)

Common questions

Can I use US cable types in Canadian installations? Sometimes. TC-ER and similar cables can be acceptable if the manufacturer provides CSA equivalency certification. But Canadian-default types (TECK90 family) are always safer for inspections.

Does TECK90 need conduit? No — TECK90 is acceptable in free-air, cable tray, or raceway. Conduit is optional. That's its main advantage over standard wire that requires conduit everywhere.

What about flexible connections to fixtures? Class I Div 1 requires liquid-tight flexible metal conduit (LFMC) with appropriate connectors, OR extra-hard-usage flexible cord with hazloc-rated cable glands. Not standard NM cable.

Can I splice TECK90 inside a hazloc area? Splices need to be inside a properly listed junction box (Class I Div 1 or Div 2 rated, depending on zone). No tape splices. No twist-on connectors. Listed Polaris-style insulation-piercing connectors with proper covers, inside a listed JB.

Does cable size affect hazloc rating? The rating is on the cable construction, not the conductor size. A #14 AWG TECK90 has the same Class I Div 2 rating as a 500 MCM TECK90. Pick the conductor size for ampacity.

See your industry

This page covers the cable. For where each goes:

We carry the cable in stock. Send your line list with fixture quantities — we ship as one package.

Sources: CSA C22.2 No. 174-18, CEC Section 18, CAN/CSA C22.2 No. 60079 series, Eaton hazloc cables/glands white paper (IEEE), Texcan TECK cables.

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